Many bobblehead lovers are curious concerning how custom bobble heads is generated and why it usually takes weeks to create one. At a high level, you will find four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Before getting into specifics of each step, it is worth mentioning that the process described is designed for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method needs a mastery of hand sculpting skills. It is usually carried out by skillful artists, who typically have numerous years of experience doing hand sculpting based upon provided photos or reference objects. It could take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it might take greater than a day or two. Once the initial sculpting is finished, the customer will get the chance to review its photos. Making changes is fairly easy and quick at this stage. Alternatively, it will likely be more expensive to request a big difference in a later stage because the whole sculpture has to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully as soon as the bobblehead maker is looking for comments. Should you be uncertain, you should request more photos or demand clarification. By doing that, you could possibly take more time upfront, but additionally, you will minimize the chance of needing to achieve the bobblehead reworked later and achieving to cover more. Also, the individual must be aware that a custom bobblehead doll is created based upon submitted photos rather than a live person. Therefore, the expectation needs to be set properly about the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method during which the initial sculpture from the previous process will be utilized for a base to develop the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will be put on the surface of the initial sculpture. A soft silicone coating that can take the contour in the custom sports bobbleheads will be formed after the gel dries. Then, a plaster coating is going to be applied at first glance in the silicone coating. The plaster coating will become a hardened cast following the drying process. Subsequently, the first sculpture will probably be taken out of the silicone coating. Following the preparation work is done, melted resin will probably be injected to the emptied silicone coating to produce the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin within the desired shape before it can be solidified. When the resin becomes solid, it will likely be removed by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (a person to three working days)
A raw bobblehead is not really ready to be painted. It offers grease on its surface which needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process can lead to poor painting later on. Polishing a bobblehead doll also requires a decent measure of craftsmanship. Because its shape and curvature will vary in one to another, this process still cannot be standardized and automated. Along with taking out the grease and smoothing the top, refining the raw bobblehead details manually may be necessary. As a consequence of tolerances stemming from your molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead right after the initial polishing, which process might need to be reiterated. If it is determined that the defects cannot be fixed, the whole raw bobblehead needs to be scrapped.
4. Painting (a person to three working days)
Painting is not really as simple as it seems to be. The first step is to blend base colors to make colors the consumers desire. The quality of the blended colors is crucial, as it possesses a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the specified colors with good quality for wedding cake toppers can be very time-consuming. Secondly, painting is performed by using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on the clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are placed on a bobblehead doll both for its head and the body, it may be assembled through a spring with glue for both ends. Obviously, making use of the spring is why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has experienced a better idea of the basic procedure for making a custom bobblehead doll. Using a better knowledge of this process, a consumer can better plan their next purchase of a custom bobblehead doll.